In ‘Transport’ Category

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DIY cargo bike – A recycling adventure

Inspired by the abundance of cargo bikes across Europe, Simon Waugh built one at home from salvaged materials.

A while back I was lucky enough to enjoy a trip to Europe, where I was struck by the widespread use of bikes for everyday use. In Amsterdam I was particularly impressed by the ubiquitous cargo bike, to be seen at every turn ferrying children to and from primary school, bringing home the groceries or delivering goods for small businesses.

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Often the next step after looking at a bike is trying it out, but unfortunately the opportunity never presented itself and I returned home wondering what it would be like to use one of these amazing machines for real.

I started looking at them on the internet and discovered that I could purchase an imported Bakfiets cargo bike quite easily, but the prices were enough to make my eyes water.

Birth of a shed project
Somehow the idea of owning a cargo bike just wouldn’t go away and six months later I hit on an answer—I’d build my own! Perhaps I have too much spare time, but all of those shed projects have to start somewhere.

What about raw materials? During an early morning walk around the local streets I noticed that the piles of junk waiting for the next council kerbside collection included several bikes, in various states of repair. Some were complete wrecks, while others were in reasonable condition and even too good for what I had in mind. I returned home with a couple of likely candidates: a venerable Malvern Star ‘racer’ and a ‘supermarket’ mountain bike, complete with sprung fork.

A conventional cargo bike has a smaller front wheel, typically about 20 inches (51 centimetres). This is for practical purposes, allowing the front fork to fit in front of the cargo box and making it easier to arrange a steering linkage. However, among my collection of ‘it’ll be useful some day’ bits and pieces, I had a front wheel complete with a 200 watt motor, which seemed like a worthwhile addition to the project. I couldn’t see any way of building the motor into a smaller wheel, so I decided that my cargo bike would have a full size front wheel.

Read the full article in ReNew 119.
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Cute little ute

Ralph Hibble has driven more than 3000 kilometres in his electric Citroën since registering it last July.

Knowing that Citroëns are lightweight vehicles suitable for electric car conversions, I have taken a Citroën 2CV, previously crashed between two four-wheel drives and converted it to electric. I am an electric vehicle and Citroën enthusiast and already own a vintage Citroën AK van, plus a more modern Citroën hatchback.

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With a badly damaged boot from the crash, I decided to make it a utility, with 160kg of batteries bolted to the back tray. The original gearbox and disc brake have been retained, close coupled to the electric motor, while the engine, exhaust, fuel tank and air cleaner have all been removed.

The front and rear bumpers were destroyed in the crash and have been replaced with aluminium bumpers. Standard 2cv tail lights have been recessed into the ute back and a Citroën logo has been glued in place.

To read the full version of this article in PDF format, click here.
EV_charging

EV charge at CERES

CERES Community Environment Park in Melbourne launched a solar powered Electric Vehicle (EV) Charging Station on March 22. The station is located just inside the CERES main gates on the corner of Stewarts and Robert Streets in Brunswick East and will be available to the public to charge their electric cars and bicycles.

The station is a working example of renewable energy and green power, and is an important step in the expansion of open access public EV charging facilities.

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The station is powered by 2.7kW PV panels that have been fitted on the station’s roof. The station is fitted with a ChargePoint, which is compatible with all major electric vehicles on the market or about to come on the market. EV drivers will be able to locate and navigate themselves to the station with an iPhone or Android app.

The project has been realised through a Green Precincts Grant from the Federal Department of Sustainability and is a collaboration with the Victorian Department of Transport, Delta Energy Systems and Q-Cells Australia.

The solar PV system that will generate clean and renewable electricity to power electric vehicles was donated by Delta who provided the inverter and Q-Cells who provided the solar modules.

The station is part of the Victoria Government’s Electric Vehicle Trial, created to better understand the process, timelines and barriers for making to transition to electric vehicle technology. The trial is being delivered by the Department of Transport until mid 2014 and 180 households and 60 company fleets will be involved.

Go to www.ceres.org.au

EV_charging

Mythbusting electric vehicles

With so much interest being shown by car manufacturers, EVs have become all the rage, at least overseas. But are they a real solution for low carbon transport or a technological red herring? Members of ATA’s Geelong and Melbourne Electric Vehicle Branches investigate.

Like anything new, there is usually a mismatch between the public understanding and the reality. Remember when CDs first appeared we were told that they were indestructible! Electric vehicles have seen similar problems, although it would be more accurate to say that electric vehicles have been ‘rediscovered’ as opposed to calling them new.

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The beginning of the 20th Century marked the beginning of electric vehicle dominance in the pleasure car field. In 1900 in the United States, 4200 cars were sold—38% electric, 22% petrol and 40% steam powered.

As members of the ATA Geelong and Melbourne Electric Vehicle branches we do have a passion for this technology. Several of us have been driving electric vehicles for some time, and if anything, we have found the passion to be stronger now, since we have become hooked on the experience of relatively quiet, arguably clean, oil independent, nearly service free, low-cost transport.

Acknowledging our bias, the following is our best attempt to address some electric vehicle myths and present what we can of the ‘facts’.

Batteries cannot store enough electricity for a useful driving distance
The fear of running out of battery charge is called ‘range anxiety’ and is certainly seen as the Achilles heel of a battery powered car. However, more than 90% of commuting trips in Perth, Sydney and Melbourne are 30km or less. This is well within the range of electric cars, which can currently give at least a 100km range, with many models going much further.

It takes too long to recharge
Interestingly, whilst recharging can be done at any point where the car is parked to give further distance, overseas experience has shown that this is rarely done as people prefer to charge at home while the car is garaged overnight. The actual time taken to recharge is arguably more accurately reflected in how long it takes to plug the car in at night and unplug it in the morning (as compared to the time spent finding a petrol station, pulling into it, waiting in the queue, refilling, waiting to pay and then pulling back into traffic).

Aren’t you just moving the pollution out of the cities to the countryside?
This is by far the greatest perceived issue with an EV. If you use solar panels as the charging source or elect to use accredited GreenPower, then running the vehicle is virtually emissions free. However, if you use the normal peak period electricity supply in Australia, with its fossil fuel generating plants, then there is pollution associated with charging an electric car.

Read the full article in ReNew 118
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Around the world in 80 days

Dickson Beattie drove an EV called TREV through parts of the far east

Last year I participated in ZERO Race, an electric car race around the world in 80 days across 16 countries travelling 30,000km with zero greenhouse gas emissions. The cars were all powered by renewable energy and all unavoidable emissions like shipping, flights involved with getting people to and from the event and diesel from the support van were all accounted for and offset.

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ZERO Race is the brainchild of Swiss adventurer Louis Palmer, known for circumnavigating the globe in his Solar Taxi.

Some didn’t think the event was possible, thinking there would be no electricity to be found along parts of the route. The race rules were that teams had to travel 250km at 80km/h then be able to charge fully in two hours. The days would be split in two drives, with a battery charge over lunch. All very simple in theory!

Australia’s entrant was TREV, the bright green three-wheeled electric vehicle borrowed from the University of South Australia by an independent team of enthusiasts, environmentalists, adventurers and Alternative Technology Association members known as TeamTREV. Internally the car was stripped then equipped with a new motor, batteries, suspension and electronics designed to take it around the world. We purchased $400 of wind power to be fed into the grid while we were driving and pulling dirty power from the grid elsewhere.

The race started in Geneva, Switzerland at the UN headquarters on August 22 and travelled 7000km through Germany, Austria, Hungary and the Ukraine. When I met the race in Russia the crew was exhausted; it had been a massive effort from the beginning to get sponsorship, get the car together and get it registered and to the start line on time.

My journey

I met the race in Tula around 200km before Moscow. There had been a mistake with distances for this day meaning we got into Moscow at 5am, my welcome to the race!

We headed due east out of Moscow through the beautiful and mystical cities of Nizniy, Novgorod and Kazan, passing the mighty Volga River. The days were demanding: the schedule was tight through Russia with media events during lunch time, charging generally in the town square and again on arrival in our overnight destinations, bad roads and thick traffic slowed down by the endless line of trucks.

Onward and eastward we crossed the Ural mountains which divides Europe and Asia. I will remember the freezing wind and snow and the battery temperature sensors reading 0°C. This race is definitely a great test of an electric car, with the cars tested in all conditions.

Driving through the Asian part of Russia into Chelyabinsk, which is the world’s dumping ground for nuclear waste, we passed within 60km of the most radioactive place on earth, a lake where waste was simply poured in. We were told if you were to spend one hour here the chances are you would drop dead! We spent that night sleeping in a disused sanitarium for radioactively exposed children.

Crossing the border into Kazakstan we were all a little nervous heading into the unknown. I had two folders full of official papers, one for me and one for the car. It was a half day process to get us and the cars through. The biggest hold-up was that border officials could not believe the number plate was ‘TREV’; apparently it was the first time they had seen a number plate without any numbers in it.

Kazakstan was where the real adventure started. There was no charging or accommodation organised, no plan, no guides to help us—just a map and a date we had to cross the Chinese border 2500km away.

This was truly the wild East; think yurts on the side of the road, wild horses, cattle across the road, seemingly endless deserts, very long driving legs, terrible roads full of pot holes, sometimes not seeing the support vehicle for three days at a time. One night the town I stopped in had no beds so I slept in TREV whilst I plugged in at an old barn. The charger kept the car warm overnight and it was suprisingly comfortable!

I made a brief stopover in Atana, the booming new capital city built with oil money. It’s amazing to think there was nothing there 10 years ago. We had a chance to catch up on sleep and maintenance on the cars. I was very lucky after hitting a pot hole that the only damage was to one of the shock absorbers. The last leg in Kazakstan was through the traditional capital Almaty, a very beautiful historic city with a huge mountain range backdrop and which was very green, almost tropical, like an oasis in a country full of desert.

Crossing the border into China at Khorgas was another half-day affair. The only way they would believe the number plate was to look for themselves, which lead to another 20 minutes of photos!
It was a cultural shock to go from a very poor country to the booming economic powerhouse that is China. After we changed language and changed electrical plugs we thought we were ready for the switch. Yet, it seems Chinese electrical standards are non-existent. We melted cables, blew up powerpoints and made switchboards so hot that they smoked. The second night I plugged in at the hotel’s reception the outlet caught alight. After the ensuing argument, where I tried to explain it was the fault of the hotel’s wiring not my car, I was kicked out of the hotel!

I had to change my tack towards charging. I bought my own outlets and thick cable and would wire them direct into the switchboards, live, connecting direct onto the incoming supply. It worked well, so from then on I looked for switchboards, not power outlets.

The motorways were generally great through China, except the parts that were under construction. We sometimes encountered detours onto dirt roads 100km long. TREV was designed for city commuting, not driving around the world, but stood up well to the dirt roads that would test most 4WDs!

We headed through the Gobi desert, again faced with long days of nothingness. This is a serious desert though, the second largest in the world. After spending the night below sea level in Turpan, we spent a very hot day behind the wheel with the stretches between towns getting longer. One leg there was nothing but sand and road for 150km. Not realising this on the map I nearly misjudged it and only just crawled into town with 7km left in the batteries.

In the city of Lanzhou I worked on a new charging method: plugging in at a carwash would mean paying for the car to get washed whilst getting a free charge.

Passing along the Great Wall of China we were travelling the ancient silk route, with more broken roads and more mountain passes. We did fit in some sightseeing, stopping in Xian to see the terracotta warriors, but this meant we had to make up the time, so I drove through the night, arriving at the hotel at 5am. I had a lot of trouble with charging that night, getting a total of one hour of sleep, which I could not catch up on as the distances in the last two days were massive.

On the last leg I opted to drive straight past the last hotel and drive through the night so I could be first into Shanghai. I hit the last motorway and the sun was getting higher in the sky. What a feeling of euphoria weaving through morning peak hour traffic and overtaking cars at over 100km/h.

Seeing the gradual change from Europe to Asia was the adventure of a lifetime.

Discover the full ZERO Race story at www.zero-race.com

evolvo

eVolvo: A Swedish EVolution

Looking for the perfect medium-sized car for an EV conversion, Greg Sievert and Wayne Bowers decided it just had to be a Volvo!

Click here to download the extended version of this article.

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A shortened version of this article originally appeared in ReNew 117.

smart_ev

2020 tech: what’s coming next

In less than ten years new inventions and improved current technologies will be leading the way to a low-carbon world. ReNew takes a look at some of the contenders to see what’s in store for 2020 and beyond. Here’s the latest on electric vehicles and big batteries.

Electric vehicles

By 2020 electric vehicles won’t be the novelty they are today, writes Lance Turner.

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With most major car manufacturers having EVs in the pipeline or already on the road, a large number of EVs will be trundling around in the next decade. While they may not make up the majority of vehicles on the roads, as petrol prices continue to climb the incentive to go electric will become irresistible for many people, especially those who commute relatively short distances.

What batteries EVs will be using in 2020 is up for debate but the majority will be using a lithium chemistry of some sort. There have been a number of advances in laboratories around the world in recent years, especially with nanostructure modifications to battery electrodes. These advancements have shown considerable promise in increasing battery capacity, from a few 10s of per cent to anything up to 1000 per cent. In around 10 years we should expect to see electric vehicles with ranges of 300km or more and charge times of only a few minutes.

The biggest hurdle will be charging infrastructure and the increased demand on the electricity grid. However, manufacturers are already looking at making EVs smart grid compatible so that they can act as energy stores to provide peak loads when they are parked and fully charged. Combined with inductive charging bays in carparks and domestic garages, where you won’t even have to remember to plug in to recharge, the often feared running out of charge will be a very rare occurrence.

There’s no problems with electric vehicles that can’t be overcome with some intelligent thought. As part of that intelligent thought, let’s hope the trend towards large SUV style vehicles will be reversed and we see smaller, more personal vehicles such as the Smart fortwo EV pictured here.

Big batteries

The world is powered by batteries. Lance Turner looks at future battery advances.

Battery technology over the next decade will tend to trend towards higher capacities in smaller volumes and with less weight—in short, higher energy densities. The main driver for this will be the need for higher capacity batteries for portable electronics, as well as for electric vehicles. While there are a number of interesting battery chemistries being worked on, for larger scale storage, lead-acid and lithium chemistries will still be the mainstays, with a trend towards lithium as the batteries become cheaper. Indeed, by 2020 we may even see the end of the lead-acid battery if lithium and competing technologies can become cheap enough.

While many people are predicting that lithium batteries may in fact become more expensive as demand rises, they seem to be overlooking the ingenuity of the human race. There’s vast quantities of lithium available in seawater, and while it isn’t economically viable to extract it now compared to land-based sources, history has shown that when faced with such problems it’s only a matter of time before it’s solved.

However, advances have been made in the efficiency of battery design, with several prototype designs providing huge increases in capacity for the same or less materials used. This has become possible with the redesign of battery electrodes and the inclusion of specialist materials such as carbon nanotubes and foams and silicon microfibres. While these are exotic materials at present, in time they will become as common as batteries themselves.

Large (utility) scale storage is now becoming realistic without huge lead-acid battery banks with the increased availability of flow batteries, such as the zinc bromine batteries from Redflow (www.redflow.com.au), Premium Power (www.premiumpower.com) and ZBB (www.zbbenergy.com). Redflow’s largest battery, the 120kVA, 240kWh model, is designed for large-scale network storage and stabilisation. There are also smaller units, down to 5kW, 10kWh models suitable for RAPS and backup power use. By 2020, much larger systems will be available that will allow utilities to flatten out demand and provide a reliable method of stabilising the varying output from renewables.

For smaller applications, lithium will most likely still be the mainstay and, as mentioned, advancements in this technology will see smaller, higher capacity batteries using less lithium. One company, Excellatron (www.excellatron.com), has recently opened a pilot plant producing their thin film lithium cells which are claimed to have almost twice the energy density and power density of current lithium cells. But more amazingly, they have demonstrated that some designs of their cells can retain 95 per cent of capacity after 45,000 cycles.

The pilot plant can produce 10,000 cells per month, with a target of ten times that. If the technology lives up to expectations, lithium batteries will have moved into a whole new arena.

Some battery technologies do away with one electrode altogether, replacing it with oxygen taken from the air. The most common of these is the zinc-air battery normally used in hearing aids, but lithium-air batteries are also being developed. Fluidic Energy, a spinoff from Arizona State University, is working on large-scale batteries that use ionic liquids for their electrolytes instead of aqueous solutions. The hope is that low cost, high capacity batteries will be the result.

Whatever the technology, by 2020 you can bet we will have low cost, low toxicity batteries with capacities that make current technologies look feeble. Electric vehicles with 500 kilometre ranges that can be recharged in minutes will be commonplace.

Read the full article in ReNew 116

Radelaide takes the lead on electric vehicles

Fuel cell technology is motoring on writes, Sasha Shtargot.

In what is believed to be a world first, the Adelaide City Council has installed an electric vehicle charging station powered by fuel cell technology.

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The charging station, in the Central Market car park, will enable people to top up their electric vehicles from an Australian-developed low-emission source rather than carbon-intensive power from the electricity grid. It is free and can charge two vehicles at a time.

The ChargePoint recharging station’s BlueGen ceramic fuel cell will be able to generate at least 12,500 kilowatt hours of electricity each year. Excess power not required for vehicle recharging will be fed into the grid.

This is enough to power the average South Australian home and two electric cars travelling 15,000 kilometres each per year.

Phoenix SUV

The EV ball is rolling

Car manufacturers are releasing pre-production and concept electric vehicles at an ever increasing rate. While some will never make it into showrooms, many are destined to hit the roads as soon as this year.

Yes, it’s an SUV

Phoenix Motors in Ontario, California, is aiming to release both an SUV and an SUT (sport utility truck, basically an SUV with the back half utilised as a cargo tray) in the near future and are taking reservations.

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The SUV has a 380 volt, 35kWh lithium titanate battery pack that gives it a range of up to 208km. The vehicle has a 0-100km/h time of under 10 seconds and a top speed of around 150km/h, making it a versatile vehicle. Both the SUV and SUT are front-wheel-drive vehicles.

The Phoenix SUV comes in four models, with the top level, the Luxury, having a full range of features, so it should satisfy most gadget-hungry people.

While it would have been great to see Phoenix produce something a bit smaller than a two tonne plus vehicle as their first car, it goes to show that the majority of practical electric vehicles that will soon hit the roads won’t come from the major auto makers, but instead from smaller start-ups who are not restricted in their thinking about vehicle design. www.phoenixmotorcars.com

This is a bonus article not found in the printed version of ReNew magazine. Click here to read the full article.
Citroen EV

Dyane for a new millennium

When it came to converting a car to electric in New Zealand there weren’t a lot of options for Ulrich Schmid. Then he found a Citroen 2CV.

In 2002 I became aware that using oil (petrol/diesel) the way we were could not go on forever. I wanted to do something about it so I hunted around to buy an electric vehicle. I discovered that almost all car manufacturers made one or more model of electric car, including Toyota, Honda, GM, Ford, Chrysler, VW, Citroen, Renault, Fiat and Peugeot, just to name the most important ones. There was also the Twike, Hotzenblitz, Think and other small producers of electric vehicles.

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I could not afford an electric vehicle back then and it was impossible to import a left-hand-drive vehicle into New Zealand without owning it overseas. I decided to produce biodiesel from used vegetable fat and oil as an interim solution and have been running all our cars and tractor on 100% biodiesel since 2004.

I visited my mother in Switzerland in 2005 which gave me the opportunity to go to London to look at the only right-hand-drive electric vehicle available at the time, a Citroen Berlingo Electrique. There was a garage which serviced these vehicles and I was very impressed by them. Unfortunately they had stopped making them a month before I arrived.

The following year I became aware that MES-DEA in Switzerland were converting Renault Twingos and Fiat Pandas to electric, however, these brand new cars were rather expensive. I found an earlier model for a better price, but the company would only sell them in Switzerland and Northern Italy; I would have to own it for three months in Europe before I could bring it to New Zealand. I applied for an exemption from this rule but it was declined on the grounds that it was more dangerous to drive a left-hand drive vehicle in New Zealand! My options were running out. To buy a converted Hyundai Getz from Australia was as expensive as buying a Renault Twingo from Switzerland.

Read the full article in ReNew 112
Chinese HST

Sustainable mass transport around the globe

All over the world there are high speed rail networks and other mass transit options either already operating or being built. However, there is very little in Australia. Lance Turner takes a quick look at what’s being done elsewhere.

Australia is the land of the car.  Most people believe that a car is a necessity due to the size of the country. Unfortunately this is true in most areas, due to the lack of foresight and willingness of our various state and federal goverments to build advanced public transport systems.

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If you look at what’s happening in other parts of that world, you can’t help but be jealous of some of the amazing high speed rail networks operating both inside countries and between co-operating countries.

High speed rail has many advantages over other forms of long-distance mass transit. Emissions per passenger are much lower than flying or driving and with train speeds approaching those of airliners, transit times are similar to flying. Of course, driving can’t even come close to these sorts of speeds. Cars burn fossil fuels while most high speed trains are electrically powered, often at least partially from renewable sources such as hydro power.

In this article we will take a look at what’s being done around the world to provide viable options for long distance travel. We will also take a look at air travel and what the future might hold in terms of greater efficiency and reduced emissions.

Read the full article in ReNew 108.
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An electric vehicle wonderland

Dickson Beattie visits the Swiss Alps where he finds that petrol-guzzlers have been replaced by a fleet of electric vehicles.

As the train slows to a stop, the doors glide open to reveal a peaceful winter sports town. Nestled amongst the Swiss Alps, Zermatt is overshadowed by some of the most impressive peaks in the Mattertal Valley including the legendary Matterhorn. With a permanent population of 5500, it remains a Mecca for skiing and mountain climbing enthusiasts alike.

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But there is another incredible feature that makes it stand out; it is also a Mecca for renewable energy and green transport. That’s right, the dream of almost every sustainability junkie has been realised here. No pollution, no carbon emissions. Most importantly, no fossil fuels are used for transport. Traditional motorised vehicles have been banned; the town’s entire fleet is electrified (except the emergency services vehicles).

Approximately half of the vehicles are built right in town, care of the mechanics and technicians of Stimbo. They offer two models for sale; the eight-seater ‘Stimbo’ and the strangely named two-seater ‘Jumbolino’. The other half of Zermatt’s electric vehicles is made up of around three hundred similar cars built in the UK and eight buses made in Germany.

Read the full article in ReNew 108.
Erider Retro Bolt Red web

Electric bike buyers guide

Lance Turner explains what to look for and what’s available in electric bikes.

Electric bikes (e-bikes) have become more readily available in Australia in recent years, mainly due to the larger number of manufacturers and the increase in demand as people discover the benefits of a bike that has a bit of power assistance.

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Firstly, we should start by looking at what an electric bike actually is. There are two broad categories of design. The first is of a standard style of bike, such as a mountain bike or similar, which has fitted to it a motor and battery, along with some form of speed controller. These are quite common and come in a range of sizes, with many varied drive systems.

The other type of electric bike is known as a ‘step-through’ bike. These more resemble a moped than a regular bike and are often designed so that the motor does all the work—the pedals are not much more than ornaments. Because of this, many riders of such bikes have run afoul of the law, as while they may have a motor power output within the legal 200 watt limit (more on this later), they are considered to be a motor scooter and as such need to be registered. However, because they generally are not designed to be road registered, they don’t meet Australian Design Rules (ADR) requirements and so cannot be registered.
Whether this style of e-bike is considered illegal in your area seems to depend on the powers that be. Some people ride them without problems, others have been pulled over and been told they can no longer ride their bike. This is a rather expensive problem as you are then left with a bike that is designed purely for on-road use, yet can no longer be used on the road.

This issue seems to come about from the more open definition of what a bike is in the countries these types of bikes are made. Of course, these are also countries where bike use is actually encouraged, rather than in countries like Australia, where bike riders have to deal with roads without bike lanes, motorists with bad attitudes (not to say there aren’t bike riders with the same problem) and poorly thought out and overly draconian regulations.

Like a normal bike, e-bikes are used for commuting, car replacement, mobility for less able and elderly, and even just for fun. For many people, they provide the extra assistance needed to get up that steep hill, or a sense of assurance that should you become too tired (or strain a muscle), the motor can get you home.

Click here to purchase a copy of the buyers guide including tables.